Food Protection Trends

Abstracts - May 2004

Implementing Targeted Good Manufacturing Practices and Sanitation Procedures to Minimize Listeria Contamination of Smoked Seafood Products

Assessing Education of Food Handlers and Prerequisite Programs in Japanese HACCP Plants

Chlorine Depletion in Sanitizing Solutions Used for Apple Slice Disinfection

Spot the Mistake: Television Cooking Shows as a Source of Food Safety Information


Implementing Targeted Good Manufacturing Practices and Sanitation Procedures to Minimize Listeria Contamination of Smoked Seafood Products

Ken Gall,1* Virginia N. Scott,2 Robert Collette,3 Mike Jahncke,4 Doris Hicks,5and Martin Wiedmann6

1-New York Sea Grant and Cornell Cooperative Extension, Stony Brook, NY 11794, USA
2-National Food Processors Association, Washington, D.C. 20005, USA
4-Virginia Seafood Agricultural Research and Extension Center, Hampton, VA 23669, USA
5-University of Delaware Sea Grant College Program, Lewes, DE 19958, USA
6-Department of Food Science, Cornell University, Ithaca, NY 14853, USA

SUMMARY
The Smoked Seafood Working Group (SSWG), a collaboration of two national industry trade organizations, smoked seafood processors and academia, developed guidelines to minimize Listeria monocytogenes contamination of finished products in smoked seafood operations. The SSWG identified five elements required for a complete Listeria control program: (1) Listeria specific Good Manufacturing Practices (GMPs) and sanitation procedures, (2) employee training, (3) environmental microbiological monitoring and testing, (4) raw material controls, and (5) temperature controls for finished product.  This manuscript describes specific GMPs and sanitation procedures to minimize Listeria contamination in smoked seafood operations. Targeted procedures that need to be implemented include GMPs to prevent cross contamination caused by improper design and layout of processing operations, the movement of people and equipment in the plant, and inadequate employee hygiene and food handling practices. In addition, cleaning and sanitation procedures for equipment and the processing plant environment that are designed to target Listeria contamination specifically need to be in place.


Assessing Education of Food Handlers and Prerequisite Programs in Japanese HACCP Plants

Masahiko Kato,1* Katsumi Naka,2 Hideki Yamamoto,1 and Shohei Kira1

1-Department of Public Health, Okayama University Graduate School of Medicine and Dentistry, 2-5-1 Shikata-cho, Okayama 700-8558
2-Department of Nutrition, Kurashiki Sakuyo University, 3515 Tamashima-Nagao, Kurashiki, Okayama 710-0209, Japan

SUMMARY
We conducted a written test on food handlers in food production plants that have implemented the Hazard Analysis Critical Control Point System (HACCP) and plants that have not, questioning the purposes or significance of sanitary operations.  The test performance of HACCP plants was significantly better than non-HACCP plants (Chi-square test, P < 0.05), suggesting the effectiveness of HACCP implementation from the point of education and training of food handlers. However, the correct response rates for “significance of sanitation standard operating procedures (SSOPs)” and “purposes of record keeping” were low at 63% (239/378) and 64% (243/378), respectively.  We next conducted a questionnaire survey in HACCP plants nationwide, investigating the state of “SSOPs” and “recording forms” after a massive outbreak of foodborne disease in 2000 caused by Staphylococcus aureus enterotoxin A traced to a food product produced in a HACCP plant of Company Y. Of 162 plants responded, 86% (140/162) reported changing their SSOPs and 95% (154/162) reported changing their recording forms. Over 80% of these plants changed the documents to add sanitary operations.  Therefore, almost all the plants have attempted to substantiate the prerequisite programs after the outbreak at Company Y. However, only 67% (109/162) of the plants used their own recording forms in education and training of food handlers. This very low rate indicates an urgent need for using the companies’ own documents in education and training programs.


Chlorine Depletion in Sanitizing Solutions Used for Apple Slice Disinfection

Pascal Delaquis,* Peter Toivonen, Keith Walsh, Karen rivest, and Kareen Stanich

Agriculture and Agri-Food Canada, Pacific Agri-Food Research Centre, 4200 Highway 97 South, Summerland, BC, Canada V0H 1Z0

SUMMARY
Current processing schemes for fresh-cut apple slices normally include a sanitary treatment  consisting of a chlorinated water dip. The antimicrobial effectiveness of this treatment is questionable because of solute quenching of the sanitizing solution.  The purpose of this research was to assess the effect of chlorinated water dips on the microbiology of stored apple slices and to examine the fate of chlorine in a sodium hypochlorite sanitizing solution. Dipping of apple slices in the solution had no effect on the size and composition of spoilage microflorae after 14 days of storage at both 5 and 10oC. Evidence of spoilage due to fungal growth occurred sporadically on the surface of the packaged slices. Chlorine depletion was rapid in the sanitizing solution, and residual-free chlorine was reduced to < 2 ppm by the addition of twenty slices to 4 l of solution.  These results indicate that more effective means are required for the removal or destruction of microorganisms from fresh-cut apple slices.  


Spot the Mistake: Television Cooking Shows as a Source of Food Safety Information

Lisa A. Mathiasen, Benjamin J. Chapman, Bonnie J. Lacroix, andDouglas A. Powell*

Food Safety Network, Department of Plant Agriculture, University of Guelph, Guelph ON N1G 2W1 Canada

SUMMARY
Consumers receive information on food preparation from a variety of sources. Numerous studies conducted over the past six years demonstrate that television is one of the primary sources for North Americans. This research reports on an examination and categorization of messages that television food and cooking programs provide to viewers about preparing food safely. During June 2002 and 2003, television food and cooking programs were recorded and reviewed, using a defined list of food safety practices based on criteria established by Food Safety Network researchers. Most surveyed programs were shown on Food Network Canada, a specialty cable channel.  On average, 30 percent of the programs viewed were produced in Canada, with the remainder produced in the United States or United Kingdom. Sixty hours of content analysis revealed that the programs contained a total of 916 poor food-handling incidents. When negative food handling behaviors were compared to positive food handling behaviors, it was found that for each positive food handling behavior observed, 13 negative behaviors were observed.  Common food safety errors included a lack of hand washing, cross-contamination and time-temperature violations. While television food and cooking programs are an entertainment source, there is an opportunity to improve their content so as to promote safe food handling.